Ball mill design requires a Bond work index, BWi, for ball mills at the correct passing size; SAG mill design requires an appropriate SAG test, for example, SPI (Chapter 5). Flotation design needs a valid measure of kinetics for each sample, including the maximum attainable recovery and rate constants for each mineral ( Chapter 12 ).

Similar to a Comparative Work Index, this test is an open circuit dry batch grindability test run in the standard Bond Ball Mill for a set time. It can be used at mesh sizes from 65 to 200 mesh (normally 100 mesh). The test requires calibration against the standard Bond Ball Mill Work Index test to estimate the Work Index.

Insmart Bond Work Index Ball Mill, work index Mill

Abstract—The Bond work index is a research methodology, which is widely used for the estimation of power required to grind the materials. Keeping in view the difficulty in determining this index, many alternatives to the standard method have …

1. Introduction A Bond Ball Mill Work Index test is a standard test for determining the ball mill work index of a sample of ore. It was developed by Fred Bond in 1952 and modied in 1961 (JKMRC CO., 2006).

21 CONCLUSIONS Continued In the present work, equations were also derived, giving: zthe ball-mill power drawP as a function of its dimensions: internal mill diameter D and length L, zthe ball-mill power drawP as a function of the feed D f (mm) and the product size d (mm), the Bond work index w i (kWh/short ton) and the mill throughput T (short ton/h), zthe ball-mill …

EF5BM=[ P80+10.3 1.145×P80] ( 3 ) The EF4 formula requires both the rod mill and ball mill work index (rod mill Wi is used to calculate the optimal feed size) and because this is a "single-stage ball mill" calculation, the F80 is actually the rod mill feed size (10,000 µm) from Table 1 and the P80 is the ball mill circuit product. The EF5 factor only applies below 75 µm to ball

The work performed included analysis of operating performance data from 49 mills and included extensive determinations of the Bond Abrasion Index for different ore types. For an improved understanding, the wear rate constant is directly related to the grinding media consumption rate expressed in grams of steel per kWh drawn by the mill, using ...

in the design of a grinding circuit. The Work Index is used when determining the size of the mill and grinding power required to produce the required ore throughput in a ball mill. 2. Procedure 2.1. Bond Ball Mill Grindability The sample was crushed to passing 6 mesh (3.35mm), from this a 700 cc volume was measured and weighed to be used ...

The Bond Ball Mill Work index (BBWi) is the industry standard procedure for assessing the grindability of ores. The test involves conducting a locked-cycle grinding test using Bond's standard mill design. The locked-cycle test enables a batch process to emulate the grinding behaviour of a continuous mill with a 250% recirculating load.

ball mill design calculator Description : Bond Ball Mill Index – JKTech A Bond Ball Mill Work Index test may be required for the design of a new mineral … Calculate Cost For Designing Ball Mill Equipment 165 Views. The Zenith is the professional mining equipments manufacturer in the world, located in China,India, along ...

The Bond work index is a measure of ore resistance to crushing and grinding and is determined using the Bond grindability test. Its value constitutes ore characteristic and is used for industrial...

BOND WORK INDEX The Bond Work Index is a factor that measures the energy consumed in size reduction operation of the ore. The Bond's Work Index equation is: W=WI* (10/√P80 -10/√F80) where W= the energy input (Work input) per ton, kwh/metric ton WI= Work Index= specific energy per ton, kwh/metric ton (characterizes the ore)

Bond Work Index Procedure and Method

laboratory ball mill. if the mill diameter is greater than 3.81m. The cylindrical . Feed Characteristics . The laboratory ball mill was designed for grinding limestone, meaning that the work index required for the specific power calculation was assumed to be the work index of limestone, which is 11.6 KWh/t, with a specific gravity of 2.6 g/cm. 3

The Work Index (BWi) is calculated according to Fred Bond's Equation. Bond Work Index for Testing Procedure Cleaning and Storing of Ball Mill Charge after the Bond Work Index Procedure is done: Add about 500 g of silica sand into the mill containing the ball charge. Seal the mill. Rotate for 20 revolutions to clean.

The Bond Ball Mill Work Index (BBWi) test is carried out in a standardised ball mill with a pre-defined media and ore charge. The Work Index calculated from the testing can be used in the design and analysis of ball mill circuits. The test requires a minimum of 10kg of sample that has been stage-crushed to passing size of <3.35 mm.

Ball mill design requires a Bond work index, BWi, for ball mills at the correct passing size; SAG mill design requires an appropriate SAG test, for example, SPI (Chapter 5 ). Flotation design needs a valid measure of kinetics for each sample, including the maximum attainable recovery and rate constants for each mineral ( Chapter 12 ).

Where, WioACTis the Actual Operating Bond Work Index (kWh/t), W is the specific energy input (kWh/t), P80 is the 80% passing size of product (µm), and F80 is the 80% passing size of circuit feed (µm). 2. Calculate the Standard Circuit Bond Work Index (WiSTD) for the material being processed (equation 3). Wtotal

The evaluation of breakage tests and survey data revealed the following; the Bond work index obtained for the current ore ranges between 17.20 - 18.70 kWh/t compared to 14.50 - …

This Grindability Test or Bond Ball Mill Work Index Procedure is used to determine the Bond Work Index of minus six mesh or finer feed ore samples. These equation application methods are used to process . 1/2″ ore samples in a Ball Mill using a standard ball charge.

Bond Work Index Procedure or the Grindability Test is a procedure used in identifying the Bond Work Index of minus 6 mesh or finer feed ore which is measured in terms of kWh/ton. This work index is used when determining the size of the mill and grinding power required producing the required ore throughput in a ball mill.

Ball Mill Wio, BWio 8.6 Circuit Wio, OWio 14.6 Bond Ball Mill Work Index, BWi, kWh/t 13.4 Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on ...

• Bond Ball Mill Work Index average =17.0 kWh/t design = 19.6 kWh/t ... Sizing of the HPGR and manufacturing . ... feed very soft ore directly to Ball Mill circuit. This design feature would enable plant operation in the worst case scenario when oxide ore cannot be treated in the HPGR.

Determination Of The Bond Work Index Using An Ordinary . Numerically the work index is the energy required in kwh/t to reduce a given material from theoretically infinite feed size to 80 passing 100 microns The work index of a particular material is determined in the laboratory by conducting the standard Bond grindability test Bond developed separate tests for the rod mill …

The Bond grindability tests were conducted with −3.35 mm dry feed materials in a standard ball mill (30.5 × 30.5 cm) following a standard procedural outline described in the literature (Yap et al., 1984, Deister, 1987, Ipek, 2003).The work indices were determined at a test sieve size of 150 μm (100 mesh).First, quartz, kaolin, and feldspar samples were separately …

Bond Ball/Rod Mill Work Index. Bond ball mill work index (BBMWI) test is a standard test used to measure the ball mill work, which is calculated in accordance with the procedure proposed by the Bond [21]. The BBMWI determines how much energy is needed to grind a sample of ore in a ball mill [22].

bond ball mill work index clinker. working of ball mill with gypsum and clinker The Bond work index of a material is Design and Optimization of Ball Mill for Clinker We are one of the leading. Live Chat. ball mills gypsum. Mining Grinding Ball Mill for Gypsum, Glass, Cement Clinker, Ceramic, etc, Sulfide type gold ore ball mills gypsum plant ...

Bond Crusher Work Index; Bond Abrasion Work Index; Bond Ball/Rod Mill Indices; J-K Drop Weight Test* SMC Test®* Starkey SAG Design Test* Starkey SAG Variability Test (SVT)* Unconfined Compressive Strength (UCS) HPGR; VXP *Licensed to conduct this test work at our facility, data is interpreted and results reported by the parent company.

A comparative analysis was made with simulation results, using various methodologies, of the ball mill Bond test based on real values of the work index. This …