sag mill power draw

OSTI.GOV Technical Report: IMPROVING ENERGY EFFICIENCY VIA ...

The actual SAG mill power draw is 230-370 kW lower. Mill runs 1 rpm lesser in speed on the average. The re-circulation to the cone crusher is reduced by 1-10%, which means more efficient grinding of critical size material is taking place in the mill.

A Method of C alculating Autogenous/ Semi-Autogenous ...

of the energy required by a SAG mill. Put another way, the SAG mill energy required according to this statement, is 2.5 times more than the Ab value to produce the same degree of particle breakage. There is a speci fi c gravity factor that affects AG/SAG power draw. The lighter material, in the 2.5 specifi c gravity (SG)

AN OVERVIEW OF SINGLE STAGE AUTOGENOUS …

operators or control systems to control a single stage AG or SAG mill. The guide should form the basis of any control philosophy. Table 2 GENERIC OPERATING GUIDE SCENARIO ACTION Mill Load Power Draw Circulating Load 1 Ð Ð Ï Increase the mill load by decreasing the mill speed, by coarsening the feed PSD (feeder selection) or by

Electromechanical Dynamic Behaviour and Start-Up ...

Ball mill is an important equipment in the field of mineral size reduction. Unlike semiautogenous (SAG) mills that operate with adjustable frequency drives, the ball mills work at a fixed speed . Current research mainly focuses on the power draw model.

Load Behavior Prediction in a Tumbling Mill | Scientific.Net

mportance of the SAG (Semi Autogenous Grinding) mills for the mineral complexes persuades many researchers to study the behavior of these huge equipments. Laboratory mills and the DEM (Discrete element method) software are the prevalent and reliable methods of modeling the mill behaviors. The former is very costly and the latter not only takes the much time but also needs …

Mill drives: the desire for increased power and the ...

SAG mill drives (as GMDs) by some operators and principal motor designers/manufacturers until the reasons for known problems in design or manufacturing were better understood and resolved. Accordingly, the latest 40 ft dia. SAG mill is rated at 29 MW and 78% C.S., with a 42 ft dia. mill built but not yet operational. The more recent option

CORE

Now the power consumption is 0.3-1.3 kWh/ton lower than before. The actual SAG mill power draw is 230-370 kW lower. Mill runs 1 rpm lesser in speed on the average. The recirculation to the cone crusher is reduced by 1-10%, which means more efficient grinding of critical size material is taking place in the mill.

Optimizing Performance of SABC Comminution Circuit of the ...

The combined power draw of the SAG mill and ball mill was 8658 kW, which caused partial over-grinding. From experience in processing plants outside of China, the power rating of the ball mill should be higher than that of the SAG mill [5]. The pebble crusher had an over-powered configuration. The installed power draw of 630 kW

GROSS POWER CALCULATOR - SMC Testing

predicted. Slurry pooling causes the power draw in AG and SAG mills to be lower than a mill without a slurry pool. This phenomenon results in overflow mills usually drawing less power than grate discharge mills that are operating without a slurry pool. This is because by definition overflow mills operate all of the time with a slurry pool.

Dr Steve Morrell - SMC Testing

Power draw of wet tumbling mills and its realtionship to charge dynamics Part 2 an empirical approach to modelling of mill power draw. Tran Inst. Min. Met Vol 105: C54-62. 20. MORRELL, S. (1996). Power draw of wet tumbling mills and its relationship to charge dynamics. Part 1 a continuum approach to mathematical modelling of mill power draw.

Relationship between SAG mill power draw, bearing …

Download scientific diagram | Relationship between SAG mill power draw, bearing pressure and feed rate. from publication: Supervisory Fuzzy Expert Controller for …

Modelling SAG milling power and specific energy ...

In Fig. 3, Fig. 4 the data is presented in order to show the effect of the fresh feed size, particularly the % −6″ +1″ (−152 +25 mm), on the SAG mill power consumption (Pc) in kW and on the SAG mill specific energy consumption (Ecs) in kW h/t, obtained by dividing the power consumed (kW) by the fresh feed rate (t/h).

AG/SAG/Ball Mill

AG/SAG/Ball Mill Sizing. Gross Power Draw and Specific Energy Calculator for Autogenous Grinding (AG), Semi-Autogenous Grinding (SAG) and Ball Mills. Exit Mill Calculator.

Energy Use of Fine Grinding in Mineral Processing

compared to the power used by a semi-autogenous mill and a ball mill in a primary grinding circuit; a ball mill can have an installed power of up to 15 MW, while installed power for a SAG mill can go up to 25 MW. However, the energy used for fine grinding is still significant. Moreover, as this paper seeks to demon-

An improved method for grinding mill filling measurement ...

Abstract The fraction of mill volume occupied by rocks, grinding media and slurry in grinding mills are dominant factors influencing AG and SAG mill power draw and grinding rate. Hence accurate mill filling measurements are needed for modelling mills. To that end, it is usually necessary to enter the confined space of a grinding mill, a task that involves a degree of …

OSTI.GOV Technical Report: Improving Energy Efficiency Via ...

Depending on the mill size the SAG mills draws between 2 MW and 17 MW. The product from the SAG mill is further reduced in size using pebble crushers and ball mills. Hence, typical gold or copper ore requires between 2.0 and 7.5 kWh per ton of …

Modelling SAG milling power and specific energy ...

the mill power and the efficiency of the mill operation (Van Nierop and Moys, 2001). If a SAG mill has been designed with a conventional power or specific energy model which do not con-sider the projected feed size distribution it is likely that this mill will reach the expected power consumption but will not satisfy

The engineering and process effects of choosing a motor ...

The SAG mill power draw model of Austin (using the cali-bration by Doll, 2013) is used to predict the process power draw at the mill shell, Pshell, and the efficiency losses for the drive's mechanical components based on Doll (2012) are used to determine the motor output power, P. The effect of varying the mill speed as a fraction of the critical

Bridgeport Upgrades - Practical Machinist

Personally, the drill type would not work for me, but many people like them. My opinion is that a Y axis power feed is pretty useless on a Bridgeport. I would put a DRO at near the top of the list. maybe ahead of the Z axis power feed. I have a Newall DP1200 DRO on my mill, and another Newall on the lathe. Both installed by me.

Mill power draw models - SAGMILLING

The mill power draw models used in SAGMILLING all reference power as drawn at the mill shell. Most surveys report power values as they are measured in the plant distributed control system (DCS), which is usually relative to the motor input power.

Evolution of SAG Mill Process Control at the Xstrata ...

- Mill power and bearing pressure indication - Flotation Feed assays : Cu, Ni, Fe ... shown in Figure 1, and included the SAG mill itself, a new oversize recycle Crusher, a double ... - Mill motor current draw and winding temperatures.

CMD Consulting uses Rocky DEM power calculations to ...

SAG mill design CDM Consulting used to test Rocky DEM power draw Empirical Model Rocky DEM Model Figure 1 - Morrell C-model for mill power draw Rocky calculations for power draw were shown to accurately replicate Morrell's C-model for power draw, an increasingly critical component in mill design validation

SAGMILLING

Slurry pooling causes the power draw in AG and SAG mills to be lower than a mill without a slurry pool. This phenomenon results in overflow mills usually drawing less power than grate discharge mills that are operating without a slurry pool. This is because by definition overflow mills operate all of the time with a slurry pool.

SAG mill ball charge determination and its influence on ...

In semi-autogenous grinding (SAG), the grinding mill inventory, (i.e. volume of total charge, volume of ball charge, etc.) is important in determining the optimum operating condition for maximum production (tph), minimum specific energy (kwh/t) or lowest cost ($/t). A two-dimensional graphical method is presented for determining the actual ball charge within …

(PDF) Developments in the understanding of South African ...

TABLE 3 Monthly average mill performance with the high and low load levels High load Low load Power KW 3272 2254 Ave. feedrate tph 270 292 Max feedrate tph 300 340 Net production kWh/t -200f.lm 18.5 14.5 Bali wear, kg/t 0.45 0.2 The influence of bail load and total load on the mill power draw are clear from the long-term average data.

MILLING CONTROL & OPTIMISATION - Mintek

close to the maximum mill power draw. The power-load relationship ... Figures 8 and 9 on the right show results from a gold plant's SAG mill achieved with MillStar's Segregated Ore Feed Controller ... Mill Power Optimisation results for Case Study 2 Figure 9: Feed Control Distribution for Case Study 2.

Application of Operating Work Indices in Autogenous ...

WAG/SAG, WBM are the respective power draw of AG/SAG and ball mills. Note that the ball mill operating work index is applied only on the portion that needs the additional grinding (Q2), which renders to the AG/SAG mill the credit for the fraction of the material that had been already ground to final product (Q1).

Process Control Research Papers - Academia.edu

Now the power consumption is 0.3-1.3 kWh/ton lower than before. The actual SAG mill power draw is 230-370 kW lower. Mill runs 1 rpm lesser in speed on the average. The re-circulation to the cone crusher is reduced by 1-10%, which means more efficient grinding of critical size material is taking place in the mill.

TECHNICAL NOTES 8 GRINDING R. P. King

approach to modeling of mill power draw. Trans. Instn. Mining. Metall. (Sect C:Mineral Processing Extr Metall.) 105, January-April 1996 ppC54-C62. Austin LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from ...

SAG Mill Grinding Circuit Design - 911metallurgist

SAG mills have a higher installed power density for a given plant footprint relative to AC mills. With the combination of finer grind and a lower installed power density (based on the lower density of the mill charge), a typical AG mill has a lower throughput, a lower power draw, and produces a finer grind.

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